HIGH STRENGTH

ELECTROFORGED GRATINGS

Electro Forged Gratings are assembled grids of parallel bearing bars with crossbars used to cover industrial floors & openings. Gratings provide a surface but allow air, light, heat, sound and water to pass through. It is strong and durable and maintenance-free. They are manufactured using Electro Forged machine with the flexibility and capacity of welding an extensive range of bearing bar of size from 25×3 mm up to 50×5 mm.

Electroforged Vs Manual Gratings

Bearing bars are welded by electro-fusion process and the welding is homogeneous

Automatic welding process

Production time is less

High Dimensional Accuracy

Total control over project schedule because of stock availability of gratings

Anti Slip property by using square twisted bar

Since bearing bars are not punched, strength is more

Wastage is less compared to manual gratings

Cross-bars are welded manually and the welding is non-homogeneous

Manual labour is required

Production time is more

Improper dimension at different section

No control over time because of machines breaking or shortage of labour

Slipping tendency should be more because surface is completely flat

Since bearing bars are punched to fit cross bars, strength gets reduced

Wastage of raw material is more

Smooth Surface Grating

Smooth Surface Grating can be made of carbon steel bar, aluminum steel bars and stainless steel bars. Cross bars of steel gratings can be crimped bars, which are known as riveted steel gratings. It can be used as stair tread grating in commercial and industrial applications.

Serrated Gratings

Serrated steel grating features outstanding slip resistance, it is widely used in the environments filled with water, oil and other elements may cause slipping. It is widely used as stair tread grating to secure pedestrians safely go up and down.

Manufacturing Process

At Ankit, square twisted cross bars are welded or electroforged to the rectangular shaped bearing bars by a process that combines heavy hydraulic pressure with a heavy electric current. Pre-straightened bearing bars are cut and fed in while the cross bars are fed directly from coils. Two crossbars are shot into the welder and placed under the electrodes by pulling hooks for simultaneous welding.

  • Incoming Raw Material (M.S. Flats & M.S. Square bar)
  • Physical & Visual Check
  • Chemical Testing
  • Flats & Bar Cutting (As per Required Size)
  • Electro-Forging (Forging Load Bearing Bar with Cross bar)
  • Straightness & Surface Finish Check
  • Projection of Weld
  • Cutting (Cut to Different Size as per Requirement)
  • Fabrication (Framing & Finishing)
  • Quality Inspection (Mesh & Diagonal)
  • Testing (Pull Out & Load Test)
  • Galvanising / Painting
  • packaging & Dispatch

Applications

Electro-forged Gratings are extensively used in:

Coal Mines

Oil Mills

Ship Building

Chemical Industries

Steel Plants

Cement plants

Construction Sites

Petroleum Industries

Crew

Load Chart

30mm and 40 mm c/c

Crew

We’d like to hear from you.

We welcome you to contact us for Superior Quality Gratings And Strips today!

Ankit Electrograting LLP

(+91) 738-990-6143

Factory Location

Behind Durga Petrol Pump,
Ring Road No.-2,
Gondwara Urla Industrial Area,
Raipur, C.G, India

Contact

(+91) 83590 00100
(+91) 0771 4050291
sales@ankitelectrograting.com

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